The Flottwg Z Series Decanter Centrifuge
The Flottweg Z Series was developed specifically for robust industrial applications and is used worldwide in the following applications. These are typical examples taken from in excess of 300 applications for which the Z Series is suitable .
Of all modern industrial centrifuges, solid bowl centrifuges have the broadest range of applications.
|Animal fat||Barium Sulphate||Bentonite|
|Blood||Basic dyes||Calcium Carbonate|
|Brewers yeast||Calcium fluoride||Carbide sludge|
|Bioethanol||Colour pigments||Copper extraction|
|Cellulose derivatives||Epoxy resin||Iron hydroxide|
|Fermentation products||Iron oxide||Magnesium hydroxide|
|Fish oil||Lead oxide||Silica|
|Fish pump water||Phosphate compounds||Silicium|
|Fleshings||Phosphoric acid||Silicon carbide|
|Fruit juice||Plastic derivates/additives|
|Gelatin||Polyethylene (HDPE)||Environmental Protection /Recycling|
|Pectin||Sodium chloride||Paint sludge|
|Potato||Titanium oxide||Plastic sorting|
|Protein||Tricalcium phosphate||Sand and gravel washings|
|Sorbose||Zinc carbonate||Steelwork sludge|
|Soy protein||Zinc oxide|
|Spent grains||Zinc sulphate||Mineral Oils|
|Surimi||Slop oil treatment|
The product is fed through a stationary pipe into the feed zone located in the center of the scroll. It is then accelerated circumferentially and delivered through distribution ports into the bowl.
The bowl has a cylindrical/conical shape and rotates at a pre-set speed optimally adjusted to the application. The slurry rotates with the bowl at the operating speed and forms a concentric layer at the bowl wall.
The solids contained in the product are packed firmly against the bowl wall by centrifugal force. The length of the cylindrical bowl section and the cone angle are selected to meet the specific requirements of an application.
The scroll rotates at a slightly different speed than the bowl and conveys the separated solids toward the conical end of the bowl. This differential speed determines the residence time of the solids in the bowl. Residence time is a critical factor for cake dryness. It can be adjusted by changing the differential speed of the scroll thus providing optimal separation. If the physical properties of the product change, FLOTTWEG DECANTERS can be supplied with a different scroll design or by modifying an existing scroll.
Scroll pitch and single or multiple lead configurations are important design variables
Settled solids are ejected through ports at the conical end of the bowl into the solids housing and fall through the discharge chute.
FLOTTWEG uses high-quality stainless steel for all product wetted areas.
The bowl and scroll body are made of high-strength centrifugal Duplex stainless steel castings.
A special selection and arrangement of bearings provides for long life and exceptional reliability. There are various lubrication systems to utilise either grease or oil to bearings depending on the model and the application.
The clarified liquids flow to the cylindrical end of the bowl where they exit over weir plates. Easily adjustable weir plates allow for precise adjustment of the pond depth in the bowl.
The liquid overflow is then collected in a centrate chamber and discharged by gravity.
Fully Adjustable Impeller (Skimmer)
The clarified liquid can also be decanted with an impeller and discharged from the bowl under pressure. This eliminates the need for a separate chamber pump. The FLOTTWEG adjustable impeller is an engineering refinement that permits quick and precise adjustment of the pond depth during operation to accommodate for changing process conditions.